Project Case Studies

Real gym flooring projects, real specifications, real outcomes — from nearly a decade of pan-India supply experience.

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Below are three representative projects showing how TGF approaches different gym flooring challenges — from heavy-impact CrossFit boxes to multi-location commercial rollouts to premium hotel installations. Client names withheld at their request.

[CASE STUDY 1 IMAGE]
CrossFit Box

4,500 sqft CrossFit Facility — Mumbai

A new CrossFit box opening in Mumbai needed flooring rated for serious Olympic lifting, daily heavy deadlift training, and dropped barbells from height. The owner had been let down by a previous supplier whose 25mm flooring had compressed within 6 months.

The Challenge: Specify flooring that could handle 200+ kg deadlift drops daily without compression, with zoned solutions for cardio and functional areas — all delivered within a 12-day construction window.
TGF Solution: Zoned specification — 50mm rubber tiles for two dedicated lifting platforms (600 sqft total), 25mm interlocking rubber for free-weight and rig zones (2,200 sqft), 15mm rubber rolls for cardio and warm-up (1,400 sqft), and a 30-metre 15mm turf strip for sledge and prowler work (300 sqft).
4,500
sqft total
10 days
delivery
4 zones
specified
"TGF didn't just sell us flooring — they helped us spec it zone-by-zone based on what equipment goes where. Eight months in, zero compression on the lifting platforms. Should have come to them the first time." — Owner, CrossFit Box, Mumbai (name withheld on request)
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Commercial Chain

Pan-India Commercial Gym Chain Rollout

A national fitness chain expanding to 6 new locations needed consistent flooring specification, brand-matched colors, and synchronized delivery to construction sites across Delhi NCR, Mumbai, Bangalore, Pune, Hyderabad, and Chennai — all within an 8-week window.

The Challenge: Uniform flooring specification and aesthetic across 6 cities, brand-color EPDM flecks, coordinated delivery schedule, and single-point procurement to simplify client's project management.
TGF Solution: Custom EPDM color blend matching the chain's brand identity. Standard kit per location — 20mm rubber rolls for cardio/cool-down (60%), 25mm conventional tiles for free-weight zones (30%), 10mm sports vinyl for group fitness studios (10%). Phased dispatches synchronized with each site's construction completion date. Single contact point, single GST invoice per site.
12,000+
sqft total
6 cities
delivered
8 weeks
rollout
"We've used three suppliers for previous rollouts and TGF was the first one where every site got the right material on the right day. The brand-color EPDM looks fantastic and our customers comment on it." — Operations Head, Commercial Fitness Chain (name withheld on request)
[CASE STUDY 3 IMAGE]
5-Star Hotel

5-Star Hotel Fitness Centre — Bangalore

A premium 5-star hotel in Bangalore refurbishing its fitness centre needed flooring that delivered both aesthetic premium quality (the gym is guest-facing and prominently photographed) and durable performance across cardio, free-weight, and yoga zones.

The Challenge: Premium aesthetic for guest-facing facility, multi-zone specification (cardio, free-weight, yoga, stretching), low odor for indoor air quality, and completion within a 6-day refurbishment window during low-occupancy period.
TGF Solution: Wood-grain sports vinyl (5mm) for cardio and main floor (1,800 sqft) for a high-end look. 25mm premium EPDM-heavy rubber tiles in matching grey for the free-weight zone (600 sqft) with low odor profile. 6mm sports vinyl in soft beige for the yoga and stretching area (400 sqft). Express delivery and on-site coordination during the refurbishment window.
2,800
sqft total
5 days
install
3 zones
specified
"TGF understood that a hotel gym isn't just a gym — it's part of the guest experience. The vinyl finish photographs beautifully and the rubber zones feel premium underfoot. Easy team to work with." — Project Consultant, 5-Star Hotel Bangalore (name withheld on request)
Why These Projects Worked

The TGF Approach

01

Zone-by-Zone Specification

Every project is broken down by usage zone before we recommend product. The right material in the right place — not one-size-fits-all.

02

Reliable Delivery Coordination

From single-site to multi-city rollouts, we sync delivery with your construction schedule. No "the flooring is delayed" excuses.

03

Single Point of Accountability

One contact, one quote, one invoice per site, one team that follows through. Especially valuable for multi-location projects.

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Whether it's a 500 sqft home gym or a 20,000 sqft pan-India rollout — TGF delivers.

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